
Research Highlights
Optical-based Micro-machining Technology

Direct laser lithography for fabrication of various optical elements
We have developed new techniques for laser lithographic technique with enhanced resolution. One of our idea is to adopt interference of the source beam. A calcite wave plate is introduced in the laser lithographic system to separate an input source beam into two orthogonally polarized beams. After going through an imaging lens, these two beams meet again on the focal point, and generate a small interferogram that sharpens the shape of the focused beam spot. Using this phenomenon, we can overcome the diffraction limit of the imaging lens and achieve a 486-nm-linewidth. In recent year, we proposed another idea to reduce the manufacturing time of DOEs (Diffractive Optics Elements) and POEs (Periodical Optics Elements). This method is proposed based on the laser ablation phenomenon and the thermochemical effect of chrome. The basic mechanism of the proposed method and experimental results are also presented. It was found that when a 3×3 rectangular pattern is fabricated, the proposed method can reduce the total lithographic length by approximately 33%. The manufacturing time is reduced by nearly 52%. When fabricating a 1,000×1,000 rectangular pattern, the manufacturing time was reduced by more than 90%.
Free-form Surface Metrology


Optical solution for 3D surface profiling of freeform optics.
Freeform optics is defined as a component with a non-rotationally symmetric optical surface about any axis. Recently, freeform optics have shown rapid growth because of the creation of new paradigms in fields ranging from optical design and fabrication to measurement. Freeform optical surfaces lead to excellent system performance in terms of wavefront aberration, system size, and design degrees of freedom when compared to conventional optical surfaces. Our research team has started a new project of “3D surface measurements of free form optics” since 2012. Our research group has developed several non-destructive optical techniques, which can be divided into two categories, slope phase measurement without reference and surface phase measurement with reference. Slope phase measurement methods reveal the slope profile of the surface under test, and the height profile is then recovered through integration without any reference. Lateral shearing interferometer and deflectometry correspond to slope phase measurement techniques. On the other hand, surface phase measurement methods directly measure the height profile of the target. Scanning white-light interferometry and wavelength scanning interferomerty correspond to surface measurement technique. Based on accumulated knowledge and know-how related to optical techniques, we will provide a promising 3D metrological solution for free-from optics measurements.
Multi-layer Thin-film Metrology

Spectrally-resolved white-light interferometry, reflectometry
Multilayer circuits consisted of a stack of transparent conductive thin-film layers have been widely applied as the core and high-tech components throughout entire industries including semiconductor, flat panel display, and LED industries. In the semiconductor industry, the development of a stacked package technology leads to a new paradigm for manufacturing process by providing a volumetric packaging solution for higher integration and performance, and new products with 3D packaging technology meets the needs of more diverse and complex consumers. There are increasing demands for inspection of the internal structure of multilayer films. In the display industry, an organic luminescent electronic display (OLED) with multilayer transparent electrodes has emerged as the new generation display technique to provide superior mechanical flexibility, electrical conductivity, and optical transparency. It requires field inspection solutions in order to improve productivity. In photovoltaic cells and LED lamps, which are attracting attention as clean energy source, the metrology of thin film structure is also required to control the manufacturing process. However, there still remain many technical limitations to overcome for measurement of the internal structure of the sample without damage. For these reasons, our group has focused to develop a new optical technique that goes one step further than conventional methods. Recently, our research team has developed an innovative Linnik interferometric configuration based on spectrally-resolved white-light interferometry, which provides simultaneous measurements of the top surface and its underlying film surfaces in a multilayer film structure without any damage to the sample. In the near future, our team will provide a general metrological tool for 3D inspection of multilayer film structure in thin-film metrology.